Product Description
Product description:
Junfu is famous brand in front-end cylinders, offering an extensive catalogue from 5 to 100 tons with bespoke solutions. Designed for rear-end tippers and tippers trailers, CHINAMFG brand front-end telescopic cylinders are known for their durability, reliability in all conditions and value for money. We believe in delivering a solution that can rapidly and successfully meet your requirements in demanding industries such as transportation, construction and mining. With high payload and longer service intervals for increased operating time, CHINAMFG brand front-end cylinders are also environmentally friendly solutions with lower oil & fuel consumption.
FC telescopic front-end(front mounting) cylinders are primarily designed for straight headboard dump trucks with a capacity range of over 100 tons tipping weight. Our trunnion type FC cylinder is lightweight, strong, maintenance free and offers the most added stability to the tipper. The CHINAMFG brand FC tipping cylinders have earned reputation for their reliability and value for money over many years.
Designed for Dump Truck applications, FC series cylinder with 3-7 stages is capable of lifting more weight which in return allows trucks to be equipped with smaller cylinders reducing space and saving weight. This CHINAMFG series cylinder is mostly used in combination with a Straight Headboard Type and Trunnion Type Body Connection.
The hydraulic system including hydraulic oil tank, gear pump, lift valve, air control valve and limit valve, oil pipe and joints.
Product Details
| series | model |
L1 |
L2 |
L3 |
L4 |
L5 |
L6 |
ΦA |
Pipe joint |
Applicable cargo box length(mm) |
Overhang length(mm) |
Lifting angle |
Lifting weight(Kg) |
Fuel tank selection |
|
1 3 7 |
3TG-F137*3830 |
200 |
65 |
360 |
60 |
325 |
1585 |
Φ60 |
G1 |
4700-5300 |
800 |
47-52° |
43 |
80 |
|
4TG-F137*3830 |
200 |
65 |
360 |
60 |
325 |
1270 |
Φ60 |
G1 |
4700-5300 |
800 |
47-52° |
31 |
80 |
|
|
4TG-F137*4280 |
200 |
65 |
360 |
60 |
325 |
1390 |
Φ60 |
G1 |
5300-6000 |
800 |
47-52° |
36 |
80 |
|
|
4TG-F137*4800 |
200 |
65 |
360 |
60 |
325 |
1510 |
Φ60 |
G1 |
5800-6500 |
800 |
47-52° |
36 |
80 |
|
|
1 5 7 |
4TG-F157*4280 |
245 |
65 |
360 |
60 |
325 |
1385 |
Φ60 |
G1 |
5300-5800 |
800 |
47-52° |
53 |
80 |
|
4TG-F157*4800 |
245 |
65 |
360 |
60 |
325 |
1505 |
Φ60 |
G1 |
5800-6500 |
800 |
47-52° |
53 |
100 |
|
|
4TG-F157*5100 |
245 |
65 |
360 |
60 |
325 |
1580 |
Φ60 |
G1 |
6200-6800 |
800 |
47-52° |
58 |
100 |
|
|
4TG-F157*5390 |
245 |
65 |
360 |
60 |
325 |
1655 |
Φ60 |
G1 |
6600-7200 |
800 |
47-52° |
58 |
100 |
|
|
5TG-F157*4050 |
245 |
65 |
360 |
60 |
325 |
1125 |
Φ60 |
G1 |
5000-5500 |
800 |
47-52° |
46 |
80 |
|
|
5TG-F157*4280 |
245 |
65 |
360 |
60 |
325 |
1165 |
Φ60 |
G1 |
5300-6000 |
800 |
47-52° |
46 |
80 |
|
|
5TG-F157*4800 |
245 |
65 |
360 |
60 |
325 |
1265 |
Φ60 |
G1 |
5800-6500 |
800 |
47-52° |
49 |
80 |
|
|
5TG-F157*5100 |
245 |
65 |
360 |
60 |
325 |
1340 |
Φ60 |
G1 |
6200-6800 |
800 |
47-52° |
49 |
80 |
|
|
5TG-F157*5390 |
245 |
65 |
360 |
60 |
325 |
1385 |
Φ60 |
G1 |
6600-7200 |
800 |
47-52° |
49 |
80 |
|
|
1 7 9 |
4TG-F179*4600 |
245 |
65 |
360 |
65 |
325 |
1455 |
Φ60 |
G1 |
5600-6300 |
800 |
47-52° |
66 |
120 |
|
4TG-F179*4800 |
245 |
65 |
360 |
65 |
325 |
1505 |
Φ60 |
G1 |
5800-6500 |
800 |
47-52° |
66 |
120 |
|
|
4TG-F179*5100 |
245 |
65 |
360 |
65 |
325 |
1580 |
Φ60 |
G1 |
6200-6800 |
800 |
47-52° |
70 |
120 |
|
|
4TG-F179*5390 |
245 |
65 |
360 |
65 |
325 |
1655 |
Φ60 |
G1 |
6600-7200 |
800 |
47-52° |
70 |
120 |
|
|
4TG-F179*5780 |
245 |
65 |
360 |
65 |
325 |
1750 |
Φ60 |
G1 |
7200-8000 |
1000 |
47-52° |
70 |
135 |
|
|
6TG-F179*5780 |
245 |
65 |
360 |
65 |
325 |
1270 |
Φ60 |
G1 |
7200-8000 |
1000 |
47-52° |
49 |
120 |
|
|
2 0 2 |
4TG-F202*5390 |
280 |
65 |
360 |
65 |
325 |
1675 |
Φ65 |
G1 |
6600-7200 |
800 |
47-52° |
92 |
165 |
|
4TG-F202*5780 |
280 |
65 |
360 |
65 |
325 |
1770 |
Φ65 |
G1 |
7200-8000 |
1000 |
47-52° |
96 |
165 |
|
|
4TG-F202*6180 |
280 |
65 |
360 |
65 |
325 |
1870 |
Φ65 |
G1 |
8000-8500 |
1000 |
47-52° |
96 |
185 |
|
|
5TG-F202*7200 |
280 |
65 |
360 |
65 |
325 |
1770 |
Φ65 |
G1 |
8700-9500 |
1000 |
47-52° |
88 |
185 |
Note: The above product models are our company’s regular product models. Customers are requested to choose regular products as much as possible, which can improve the delivery time and service quality.
Workshop with advanced equipment:
Exhibition:
Certificates: ISO9001, IATF 16949:2016, CE,etc.
التعليمات:
Q1: How about your cylinders compared with HYVA cylinder ?
Our cylinders can replace HYVA cylinder well, with same technical details and mounting sizes
Q2: What’s your cylinder’s advantages ?
The cylinders are manufactured by advanced equipments and made under strictly quality control processing.
The steel is quenched and tempered 27SiMn steel and all raw materials are good quality from world famous companies.
Competitive price!
Q3: When your company be established ?
Our company be established in 2002, professional manufacturer of hydraulic cylinders more than 20 years.
We had passed IATF 16949:2016 Quality control system, ISO9001, CE,etc.
Q4: How about the delivery time ?
7-15 days approximately.
Q5: How about the cylinder’s quality gurantee ?
One year.
| Certification: | CE, ISO9001, IATF 16949:2016, SGS |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
| Customization: |
Available
|
|
|---|
هل هناك أي اتجاهات ناشئة في تكنولوجيا الأسطوانات الهيدروليكية، مثل الميزات الذكية؟
نعم، هناك العديد من الاتجاهات الناشئة في تكنولوجيا الأسطوانات الهيدروليكية، بما في ذلك دمج الميزات الذكية. ومع استمرار الصناعات في تبني التقنيات المتقدمة وسعيها لتحقيق كفاءة أعلى، تُجهّز الأسطوانات الهيدروليكية بقدرات مبتكرة لتحسين أدائها وتوفير مزايا إضافية. فيما يلي بعض الاتجاهات الناشئة في تكنولوجيا الأسطوانات الهيدروليكية:
1. تكامل المستشعر:
يُعد دمج المستشعرات أحد أهم التوجهات في تكنولوجيا الأسطوانات الهيدروليكية. يمكن دمج المستشعرات داخل الأسطوانة الهيدروليكية لمراقبة مختلف المعلمات، مثل الضغط ودرجة الحرارة والموضع والحمل. توفر هذه المستشعرات بيانات آنية، مما يسمح بمراقبة الحالة والصيانة التنبؤية وتحسين التحكم التشغيلي. من خلال جمع البيانات وتحليلها، يمكن للمشغلين تحسين أداء الأنظمة الهيدروليكية، واكتشاف المشاكل المحتملة مسبقًا، ومنع الأعطال، مما يؤدي إلى زيادة الموثوقية وتقليل وقت التوقف.
2. الاتصال وإنترنت الأشياء:
يتم دمج الأسطوانات الهيدروليكية في منظومة إنترنت الأشياء (IoT)، مما يتيح الاتصال وتبادل البيانات. من خلال ربط الأسطوانات الهيدروليكية بالشبكة، يمكن للمشغلين مراقبة أدائها والتحكم فيه عن بُعد. تُسهّل الأسطوانات الهيدروليكية المُدعّمة بإنترنت الأشياء ميزات مثل التشخيص عن بُعد، وتحسين الأداء، والصيانة التنبؤية. يتيح جانب الاتصال تكاملاً أفضل مع أنظمة المعدات العامة، ويُمكّن من اتخاذ قرارات قائمة على البيانات لتحسين الكفاءة والإنتاجية.
3. التصاميم الموفرة للطاقة:
مع تزايد التركيز على الاستدامة وكفاءة الطاقة، تتطور تكنولوجيا الأسطوانات الهيدروليكية لتشمل ميزات توفير الطاقة. ويعمل المصنعون على تطوير أسطوانات هيدروليكية بتقنيات إحكام مُحسّنة، واحتكاك أقل، وديناميكيات تدفق مُحسّنة للسوائل. تُقلل هذه التطورات من خسائر الطاقة وتزيد من كفاءة النظام الإجمالية. كما تُسهم الأسطوانات الهيدروليكية الموفرة للطاقة في تقليل استهلاك الطاقة، وخفض تكاليف التشغيل، وتقليل الأثر البيئي.
4. المواد والطلاءات المتقدمة:
يُعد استخدام المواد والطلاءات المتطورة اتجاهًا ناشئًا آخر في تكنولوجيا الأسطوانات الهيدروليكية. ويستكشف المصنعون مواد خفيفة الوزن، مثل المركبات والسبائك، لتقليل الوزن الإجمالي للأسطوانات الهيدروليكية دون المساس بالقوة والمتانة. علاوة على ذلك، تُطبق الطلاءات المتخصصة ومعالجات الأسطح لتحسين مقاومة التآكل والتآكل وعمر الخدمة. تُعزز هذه التطورات عمر الأسطوانات الهيدروليكية وموثوقيتها، لا سيما في البيئات الصعبة.
5. أنظمة التحكم الذكية:
تتبنى تقنية الأسطوانات الهيدروليكية أنظمة تحكم ذكية تُحسّن الأداء وتُتيح وظائف متقدمة. تستخدم هذه الأنظمة الخوارزميات والتعلم الآلي والذكاء الاصطناعي لأتمتة العمليات، والتكيف مع الظروف المتغيرة، وتحسين حركة الأسطوانات الهيدروليكية. تُمكّن أنظمة التحكم الذكية من ضبط المعلمات آنيًا، مما يضمن تشغيلًا دقيقًا وفعالًا. يُتيح هذا التوجه زيادة الأتمتة، وتحسين الإنتاجية، وتعزيز السلامة في تطبيقات الأنظمة الهيدروليكية.
6. الصيانة التنبؤية:
تكتسب الصيانة التنبؤية أهمية متزايدة في تكنولوجيا الأسطوانات الهيدروليكية. فباستخدام البيانات المُجمعة من أجهزة الاستشعار وأنظمة المراقبة، يُمكن لخوارزميات الصيانة التنبؤية تحليل حالة الأسطوانات الهيدروليكية وأدائها. يُساعد هذا التحليل على تحديد الأعطال أو التلف المُحتمل مُسبقًا، مما يُتيح اتخاذ إجراءات صيانة استباقية. تُقلل الصيانة التنبؤية من فترات التوقف غير المُخطط لها، وتُطيل عمر الأسطوانات الهيدروليكية، وتُحسّن جداول الصيانة، مما يُؤدي إلى توفير التكاليف وتحسين توافر المعدات.
7. ميزات السلامة المحسنة:
تتضمن تقنية الأسطوانات الهيدروليكية ميزات أمان مُحسّنة لتحسين سلامة المُشغّل والمعدات. تشمل هذه الميزات صمامات أمان مُدمجة، وأنظمة مراقبة الأحمال، ووظائف إيقاف الطوارئ. تُساعد أنظمة الأمان في الأسطوانات الهيدروليكية على منع الحوادث، والحماية من الأحمال الزائدة، وضمان تشغيل موثوق. يُسهم دمج ميزات الأمان المُتقدمة في بيئات عمل أكثر أمانًا والامتثال للوائح السلامة الصارمة.
تُظهر هذه الاتجاهات الناشئة في تكنولوجيا الأسطوانات الهيدروليكية تركيز الصناعة على الابتكار وتحسين الأداء والاستدامة. يُمكّن دمج الميزات الذكية، وتقنيات الاتصال، والمواد المتقدمة، وقدرات الصيانة التنبؤية، الأسطوانات الهيدروليكية من العمل بكفاءة أكبر، وتوفير رؤى آنية، وتحسين الأداء العام للنظام. مع استمرار تقدم التكنولوجيا، من المتوقع أن تتطور تكنولوجيا الأسطوانات الهيدروليكية بشكل أكبر، مما يوفر وظائف وكفاءة أكبر لمختلف الصناعات والتطبيقات.
Customization of Hydraulic Cylinders for Marine and Offshore Applications
Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:
- Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
- Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
- High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
- Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
- Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.
In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here’s a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
– Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator’s arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
– Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
– The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
– Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
– Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
– Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by CX 2023-11-12